Christmas in a Box

Having spent the time to restore/rebuild 'Christmas Tree Halt' I decided that I would have to find a way of safely storing it for the eleven months that it might not be required. I was mindful of the fact that the damage to the original version may have occurred due to it being badly stored - I'll never know. 

Given that the trees are removable the easiest option would have been to locate a suitable 'Really Useful Box' but having looked at the options I would have needed an 11 litre box, and they were not available locally. It would also have involved a cost, and when you have a selection of materials to hand building your own box makes some sense...

There is a distinct recycling theme here, construction of the bottom half of the box used some 8mm ply from an old box that a friend passed on to me in January 2020, having held vintage car parts, in the days when things were packaged properly! The hardboard for the base came from the back of an old wardrobe disposed of when my daughter moved in January this year and the thinner ply diagonally in the corner and dividing the main box is some of the last bits of lovely veneered ply that came from a wardrobe disposed of many moons ago.

The lid is a further piece of ex-wardrobe hardboard with 25x12mm timber surrounding the edge, this was new material purchased specifically for layout-boxing, with the Avalon Brickworks layout in mind at the time. If I could have found some suitable material to recycle...

The pizza layout fits in neatly in the large compartment, and the two trees fit in the smaller compartment, retained by a system of trunk peg holes and special supports in the centre. The smaller compartment top-left is intended to hold the battery pack and any other bits and pieces that need to stay with the layout. I need to devise how the pizza can be padded into the space, it is deliberately not too tight a fit!

Along the back edge of the box can just be seen the two pieces of thin aero-ply that cover the encapsulated nuts that allow the lid to be secured in place. Holes were carefully drilled through with the lid clamped in place, then opened out from the inside to hold the nuts. The nuts were Araldited in place and the thin ply plates, with holes punched using a hole punch rather than drilled, were fixed in place as a belt-and-braces approach to stop the nuts falling through in the unlikely event the Araldite failed.

With the lid in place and secured the box ought to provide adequate protection for the layout, I just have to remember that unlike the covers for my other layouts that bolt to the baseboard, this one cannot be stood on end! All timber surfaces and hardboard edges have received a coat or two of yacht varnish to protect them from moisture and it has really lifted the appearance of the plywood sides.

Overkill, maybe... but I've actually quite enjoyed the build process.

Colin